核心技术

Technology 
技术

The Carbon Flue Gas Cleaning is a flue gas cleaning system to remove SO₂ by adsorption and NO_x by reduction. It was developed by Integral Engineering und Umwelttechnik GmbH for the Chinese sintering and coke oven plants. It uses Chinese Activated Carbon (AC). The SO₂ is further used for the production of fertilizers or sulfuric acid. The NO_x is reduced to nitrogen and water, which are substances of clean air.

        逆流活性炭脱硫脱硝一体化技术是一种通过吸附作用去除SO₂、通过还原作用去除NO_x的烟气净化系统。该技术是由英特佳环境工程技术有限公司针对中国烧结厂及焦化厂开发的。使用的活性炭是中国生产的。去除的SO₂可用于制成化肥或者硫酸。NO_x能够还原成清洁空气成分氮气和水。

Process of Carbon Flue Gas Cleaning      
逆流活性炭脱硫脱硝一体化工艺

The flue gas flows through two activated carbon beds (one for SO₂ removal and one for NO_x reduction) in a counter current flow upwards, whereby the activated carbon is constantly moving downwards. The discharged activated carbon is conveyed to desorbers in which the sulfuric compounds are removed from the AC. The regenerated activated carbon flows back to the counter current flow adsorbers. By injecting ammonia before the activated carbon DeNO_x bed and with the catalytic properties of the activated carbon the NO_x is reduced to nitrogen and water.
       烟气自下而上流过双层活性炭床层（其中一个用于脱除SO₂，另一个用于还原NO_x），而活性炭流则不断自上而下流动，与逆向流动烟气相遇。排出的活性炭运送至解析塔，含硫化合物在此从活性炭中去除。
       在烟气进入活性炭脱销床层前注入氨，之后利用活性炭的催化性质，将NO_x还原成氮气和水。

Key Facts of Carbon Flue Gas Cleaning Technology 
逆流活性炭脱硫脱硝一体化技术关键事实

• Desulfurization efficiency >99.5% 
     脱硫效率>99.5%
• Denitrification efficiency >85%
     脱销效率>85%
• Low operating temperatures (below 140°C)
     操作温度低（低于140°C）
• Residue free technology (no landfill)
     无残余物技术设计（不需要填埋）
• Production of a usable product (sulfuric acid or fertilizer)
     产物可利用（硫酸或化肥）

Main Advantages of Carbon Flue Gas Cleaning Technology 
逆流活性炭脱硫脱硝一体化技术主要优势

• Quick project execution with experienced international project team
     经验丰富的国际项目团队，项目执行迅速
• Standardized adsorber units allowing fast and easy erection
     标准化吸附塔单元，安装简便快捷
• Double staged modules to save space 
    双层模块节省空间
• Counter current flow adsorber designed for exchangeable types of activated carbon
    可替换活性炭的逆流吸附塔
• Online maintenance of plant with 8760h guaranteed availability
     实现工厂在线维护，保证可用时间长达8760h
• Comprehensive and sophisticated automation system
     综合、精密的自动化系统
• Fully automatic operation and safety surveillance, with fast response time
     全自动化操作和安全监控，响应迅速
• Safety orientated design allows operation at all times
     安全导向型设计，实现全时操作
• Internal dust removal
     内部粉尘移除
• NH₃ injection after removal of SO₂
     移除SO₂后，注入氮气
• Variable and changeable bed heights
     床层高度可调控
• Integral after sales service for maintenance
     完整的售后维护服务
• Mechanical development of supporting structure with spring hangers for bucket conveyors
     支撑机构的机械开发，链斗输送机使用弹簧吊架
• Low AC consumption by specially developed bucket conveyors
     使用订制链斗输送机，活性炭消耗量低

 • Handan 1 (Plant Capacity 1 x 1.800.000 Nm³/h Flue Gas from Sinter Strand)
     邯郸1工厂（工厂处理能力为1 x 1.800.000 Nm³/h烧结机烟气）
 • Handan 2 (Plant Capacity 2 x 1.800.000 Nm³/h Flue Gas from Sinter Strand)
     邯郸2工厂（工厂处理能力为2 x 1.800.000 Nm³/h烧结机烟气）
 • Baosteel Bayi  (Plant Capacity 2 x 150.000 Nm³/h and 1 x 300.000 Nm³/h Flue Gas from Coke Oven)
     宝钢八一钢铁厂（工厂处理能力2 x 150.000 Nm³/h and 1 x 300.000 Nm³/h焦炉烟气）
 • Ansteel  Bayuquan (Plant Capacity 1 x 1.395.000 Nm³/h Flue Gas from Sinter Strand)
     鞍钢鲅鱼圈（工厂处理能力1 x 1.395.000 Nm³/h烧结机烟气）
 • Rizhao  Steel (Plant Capacity 1 x 1.550.000 Nm³/h Flue Gas from Sinter Strand)
     山东日照钢铁（工厂处理能力1 x 1.550.000 Nm³/h烧结机烟气 
 • HBIS Leting Steel (Plant Capacity 2 x 1.100.000 Nm³/h Flue Gas from Sinter Strand)
      河钢乐钢（工厂处理能力2 x 1.100.000 Nm³/h烧结机烟气）
 • HBIS Leting Steel (Plant Capacity 1 x 1.400.000 Nm³/h Flue Gas from Pelletizing)
      河钢乐钢（工厂处理能力1 x 1.400.000 Nm³/h球团烟气